---
title: Sorting, Grading and Packing Machines for Fruits and Vegetables | Intello Labs
description: "Meta description: See Intello Labs full product line, automated fruit sorting machines, grading systems, the Tray Packer Robot and the Digital Mandi trade platform."
---

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Physical AI · Fresh Produce

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PRODUCTS

Physical AI · Product Stack

# The *Product* Stack

Five integrated products. One connected Physical AI system — from the first scan of the fruit to the final price at market.

01 · Tray Packer

02 · Sorting & Grading

03 · FlowStar

04 · Digital Mandi

05 · Data Intelligence

Product 01 ·

## Tray Packer Robot

Premium fruit presentation, automated. Our Tray Packer Robot places graded produce into trays with zero human touch — ensuring consistent arrangement, premium aesthetics, and high throughput for retail-bound shipments.

Zero-Touch PackingRoboticsPremium PresentationHigh Throughput

Technology

Robotic arm with precision placement — no human touchpoints from sort to sealed tray.

Output Quality

Consistent orientation, spacing, and presentation — meeting premium retail standards.

Integration

Directly linked to sorting output — grade-to-pack flow with no manual handling.

Labour Impact

Significant reduction in manual packing labour — consistent output regardless of workforce availability.

Pack Types

Standard trays, gift packs, export trays — configurable per customer requirement.

Supported Commodities

Apple, Citrus, Avocado.

![Tray Packer machine](https://www.intellolabs.com/hubfs/raw_assets/public/intello-hubspot/images/tray-packer-machine.png)

<iframe width="100%" height="100%" src="https://www.youtube.com/embed/Y6zQFHyfCTk?rel=0" title="Tray Packer Product Demo" frameborder="0" allow="accelerometer; autoplay; clipboard-write; encrypted-media; gyroscope; picture-in-picture; web-share" referrerpolicy="strict-origin-when-cross-origin" allowfullscreen style="display:block;aspect-ratio:16/9;">
        </iframe>

Product 02 ·

## AI Sorting & Grading Machine

The core of our Physical AI system. High-speed computer vision inspects every piece of produce across multiple quality parameters simultaneously — delivering objective grading at industrial scale with no human subjectivity.

Computer VisionMulti-ParameterReal-Time95%+ AccuracyEdge AI

Parameters

Size, color, weight, surface defects, internal quality — assessed simultaneously per fruit.

Accuracy

95%+ grading accuracy across all measured parameters and commodities.

Throughput

High-speed inspection — suitable from small packhouses to large processing facilities.

Commodities

Apple, Citrus, Mango, Pomegranate, Onion, Tomato and growing library.

Output

Standardized lots with full grade classification data per fruit — feeds directly into Digital Mandi.

Deployment

Capex or Opex model · On-site installation · Industrial environments.

![Sorting and Grading machine](https://www.intellolabs.com/hubfs/raw_assets/public/intello-hubspot/images/sorting-grading-machine-grey-v2.png)

<iframe width="100%" height="100%" src="https://www.youtube.com/embed/vRcf3T_S0RE?rel=0" title="Sorting and Grading Product Demo" frameborder="0" allow="accelerometer; autoplay; clipboard-write; encrypted-media; gyroscope; picture-in-picture; web-share" referrerpolicy="strict-origin-when-cross-origin" allowfullscreen style="display:block;aspect-ratio:16/9;">
        </iframe>

Product 03 ·

## FlowStar Weighing & Packing

Precision weighing and packing for retail and bulk formats. FlowStar eliminates weight inconsistency — the number one cause of retail rejection — while dramatically reducing labour required for manual packing operations.

Precision WeighingRetail-ReadyBulk PackingLabour ReductionFlexible Pack Formats

Weight Accuracy

Consistent target weights with minimal giveaway — reducing over-packing and retail rejection.

Pack Formats

Poly bags, small retail packs, bulk sacks — format changeover without tools.

Speed

High-cycle packing — significantly faster than manual equivalent with fewer errors.

Commodities

Citrus, apple — adaptable across round produce categories.

Data Output

Pack-level weight records feeding into lot traceability and billing.

![FlowStar machine](https://www.intellolabs.com/hubfs/raw_assets/public/intello-hubspot/images/flowstar-machine.png)

<iframe width="100%" height="100%" src="https://www.youtube.com/embed/9Ga_XrA7hCA?rel=0" title="FlowStar Product Demo" frameborder="0" allow="accelerometer; autoplay; clipboard-write; encrypted-media; gyroscope; picture-in-picture; web-share" referrerpolicy="strict-origin-when-cross-origin" allowfullscreen style="display:block;aspect-ratio:16/9;">
        </iframe>

Digital Platform

## Intelligence & Trade Layer

Beyond the machines — the data and trading infrastructure that turns graded produce into transparent, high-value trade.

Product 04 · Flagship

Digital Mandi Platform

India's first quality-driven digital marketplace for fresh produce. Digital Mandi connects AI-graded lots with remote buyers nationwide — enabling transparent, data-backed price discovery that consistently delivers 6–10% higher realisations than traditional mandi trade.

Remote bidding on AI-verified graded lots — buyers bid on data, not on sight

Transparent, real-time price discovery driven by quality — not relationships

Increased buyer participation from across geographies, expanding market liquidity

Integrated billing, settlement, and dispatch workflows in one platform

Lot-level traceability from grading through auction to final delivery

Live auction analytics — bid history, price trends, buyer behaviour

Outcome: 6–10% avg. price uplift · 20%+ waste reduction · Fair markets for all

Product 05 · Analytics

Data Intelligence Layer

Every scan, every grade, every auction creates structured data. The Intelligence Layer aggregates this into actionable insights for every stakeholder — from the packhouse manager optimising daily operations to the exporter planning seasonal volumes.

Lot-level quality data — grade distribution, defect patterns, weight profiles per consignment

Price-quality correlation analytics — understand exactly how quality drives value

Predictive pricing tools — anticipate market trends using historical grade and auction data

Geo-tagged produce intelligence — trace origin, route, and handling of every lot

Supplier benchmarking — track and compare quality across farmers, regions, and seasons

Custom dashboards for packhouses, mandis, retailers, and exporters

Outcome: Smarter sourcing · Better margins · End-to-end supply chain clarity

See the System in Action

Book a live demo and watch Physical AI transform a real lot — from fruit to price.

[Schedule a Demo](https://www.intellolabs.com/demo?hsLang=en) [Meet the Team](https://www.intellolabs.com/about-us?hsLang=en)

INTELLO LABS

Physical AI · Fresh Produce Infrastructure

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